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Hanging Macaw Puzzle

By John Nelson

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Step 1: Cut two pieces—the Body and the Support—to overall size.
Step 2: Attach the pattern to the wood using temporary bond spray adhesive. Make sure you spraythe pattern and not the wood.
Step 3: Make the outside cut of the parrot using the #5 blade. Complete the cutting by making all the interior cuts for the puzzle pieces.
Step 4: Lightly sand each puzzle piece to remove all burrs.
Step 5: Glue the pattern to the piece of wood for the support and cut it out with the #5 blade. Make sure the dimension labeled “x” on the pattern is the same thickness as the body.
Step 6: The macaw can be painted though it is better and I recommend that you use wood stains. It is best to use fully transparent intermixable wood stains because paint is too thick
Step 7: Pour the stain into a paper cup or other suitable container for easy application or mixing colors.
Step 8: Dip a rag into a cup and apply generously to all surfaces. You can use artists’ brushes, if you wish. Wipe off excess by dragging the towel with the grain. Let dry for 48 hours.
Step 9: Add the eyelet to the support.
Step 10: Assemble the puzzle and attach it to the support. Now if we could only get the darn thingto talk!
Materials
5/8″ x 8″ x 17″ pine (body) Note: 3/4″ can be used. Make sure the dimension on the notch is widened 1/2″ x 2 1/2″ x 8″ pine (support) Temporary bond spray adhesive Sandpaper, fine grit Eyebolt, small Wood stains, colors of choice or paint with bright colors
Tools 
#5 skip tooth blade